Protection for PV systems on buildings

Finally independent – from public energy infrastructure, fossil fuels and political developments. Photovoltaics make it possible, which is why rooftop systems are enjoying growing demand. In residential buildings as well as on industrial and commercial buildings or data centres.  

The more energy is generated via PV systems, the more depends on their availability. Any failure can result in high costs and far-reaching complications: 

  • Favourable electricity for your own consumption and income from energy infeed no longer apply  
  • Expensive electricity must be purchased from the grid  
  • Repair costs reduce the profitability of the system  

Lightning and surge protection measures are therefore an integral part of the installation of PV systems – and are mandatory in many places in relation to public buildings or parts of critical infrastructure. The requirements for the protection solution also vary depending on the type of building and individual requirements.  

We will show you how to protect your independence in the best possible way and support you as an expert partner. With sophisticated, reliable protection solutions. With all-round service that covers you in all areas. 

Lightning protection starts with a risk analysis

Professional planning is a prerequisite for safe and reliable operation of a PV system – starting with a risk analysis in accordance with IEC 62305-2, which you can use to determine the protection class for your lightning protection system. This must be tailored to the respective building and include lightning and surge protection.  

We look forward to helping you in this matter: entrust our experts with the implementation, or use our practical application DEHNrisk. With the intuitive tool, you can quickly and easily determine the protection class for your system yourself. 

Important for your future plans

Ensure good coordination between the trades involved. While PV installers aim to maximise the utilisation of the roof surface, lightning protection installers must take into account the separation distance for the lightning protection system. A lack of coordination can lead to considerable problems. Not only for new buildings, but also for the retrofitting of rooftop systems. This is because PV systems on buildings must not impair existing lightning protection measures. 

We support you throughout the entire planning process with our comprehensive DEHN Engineering Services. Completely flexible – in partial services or as a full-service package.  

Our services

Service

DEHN Engineering Services

We create the complete lightning protection concept for your project - from risk analysis to budget planning.

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Service

DEHNplan

With the BIM-capable software, you can plan standard-compliant earthing systems and external lighting protection systems.

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Service

DEHNselect

With DEHNselect, you can easily find the standard-compliant surge protection for your photovoltaic system.

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Important parameters for an effective protection concept

To prevent uncontrolled flashovers to neighbouring metal parts in the event of a strike to the external lightning protection, you must take into account the separation distance "s" between the lightning protection system and the photovoltaic system. This describes the distance that suffices in preventing such flashovers from occurring. In the worst case, such an uncontrolled flashover can set a building on fire. If the separation distance is not maintained, a Type 1 combined arrester, such as the DEHNcombo, is required on the DC side. If the separation distance is maintained, a Type 2 arrester such as the DEHNguard MP YPV may be sufficient.  

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Separation distance maintained

Separation distance not maintained

Lightning and surge protection for photovoltaic systems in residential buildings

Even if there is no external lightning protection, surge protective devices (SPDs) must be provided in accordance with IEC 60364-4-44 and IEC 60364-7-712. The SPDs should be installed as close as possible to the device to be protected, such as the inverter – both on the AC and DC side. Particular attention should also be paid to earthing and equipotential bonding. The mounting system of the PV modules must be included in the functional equipotential bonding and their frames must be earthed in accordance with the manufacturer's specifications. All metal parts that are connected to the cabling of the system should be included in the equipotential bonding. If the inverter housing is made of metal (protection class I), it should also be earthed and connected directly to the surge protection on the earth side.

 

DEHNcube PV

Multipole surge arrester with three-stage DC switching device for PV systems up to 1000 V in protection class IP65.

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DEHNguard modular

Multipole, modular surge arrester with functional arrester design. For protecting low-voltage consumer installations against surges.

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900075 

DEHNcombo YPV FM 1200

Multipole, Type 1 + 2 combined arrester for photovoltaic generator circuits. For protecting photovoltaic inverters against surges and even direct lightning strikes.

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942565 

DEHNguard MP YPV

Multipole surge arrester for PV systems, Type 2. With plug-in protection modules, double push-in connection terminal and Thermo Dynamic Control. For the protection of low-voltage consumer systems.

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952588 

Push-in spring terminal STAK 4X10

Push-in terminal for EMC-optimised feed-through wiring of surge arresters as per DIN VDE 0100-534.

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DEHNcube PV

Prewired, multipole surge arrester with IP 65 degree of protection for photovoltaic systems.

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DEHNguard modular

Multipole surge arrester for protecting low-voltage consumer installations.

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Lightning and surge protection for photovoltaic systems in industrial buildings

In industrial buildings, the requirements for lightning and surge protection for photovoltaic systems are even more demanding due to the larger surfaces and higher electrical loads. The PV modules must be arranged in the protected volume of the isolated air-termination system while maintaining the separation distance "s". Type 2 surge arresters are used on the DC side for special protection of the inverter. The AC side is protected by combined arresters. Both should be installed as close as possible to the inverter.  

If the separation distance cannot be maintained, lightning equipotential bonding must be carried out. The metal components, such as the mounting system of the PV system, must be connected to the lightning protection system with lightning-current-carrying capability. When connected to the external lightning protection, lightning currents are conducted into the interior of the building – they therefore pass from lightning protection zone (LPZ) 0 to LPZ 1. Lightning equipotential bonding of the electrical supply and data lines of the PV system is necessary at this transition point. This is achieved by means of a Type 1 combined arrester on the AC, DC and data side. Note: If the cable length between the arrester and the device to be protected is more than 10 m, additional Type 2 surge arresters must be used. 

1: DC side 2: AC side 3: Communication 4: External lightning protection 5: Equipotential bonding 1: DC side 2: AC side 3: Communication 4: External lightning protection 5: Equipotential bonding
1: DC side 2: AC side 3: Communication 4: External lightning protection 5: Equipotential bonding 1: DC side 2: AC side 3: Communication 4: External lightning protection 5: Equipotential bonding

942565 

DEHNguard MP YPV

Multipole surge arrester for PV systems, Type 2. With plug-in protection modules, double push-in connection terminal and Thermo Dynamic Control. For the protection of low-voltage consumer systems.

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DEHNcube PV

Multipole surge arrester with three-stage DC switching device for PV systems up to 1000 V in protection class IP65.

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DEHNventil modular

Multi-pole, modular combined arrester for protecting low-voltage consumer installations against overvoltages with a follow current extinguishing capacity of 100 kAeff, even in the event of direct lightning strikes.

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BLITZDUCTORconnect – Modular

Combined lightning and surge arrester in modular design with integrated optical status display / Push-in connection technology and signal isolation / With vibration-proof secR module interlock / Intrinsically safe version for potentially explosive atmospheres

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929161 

DEHNpatch

Space-saving combined arrester for universal use. With RJ45 connection system and status indication for easy maintenance. For the protection of applications in structured cabling.

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910710 

DEHNrecord condition monitoring unit

DIN-rail-mounted device set with integrated visual transmitter/receiver and reverse unit for condition monitoring of BLITZDUCTORconnect and DEHNpatch arresters. Indication via LED group display combined with remote signalling.

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107390 

Tripod, stainless steel

Foldable, for supporting tubes with side outlet or air-termination rod with reduction accessories. With double clamp for connection and base holder set for adjusting to the roof pitch.

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540249 

Earth clamp, stainless steel

UNI earth clamp for integrating the mounting systems of PV systems in functional equipotential bonding/functional earthing and lightning equipotential bonding.

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472207 

Equipotential bonding bar, Cu

For industrial applications, with six connections for functional equipotential bonding and lightning equipotential bonding. With UP insulator and thread, UV-stabilised, halogen-free. Suitable for use in hazardous areas.

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DEHNcombo

Prewired two-pole combined lightning current and surge arrester with three-step d.c. switching device for use in PV systems up to 1500 V.

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DEHNcube PV

Multipole surge arrester with three-stage DC switching device for PV systems up to 1000 V in protection class IP65.

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DEHNventil modular

Multi-pole, modular combined arrester for protecting low-voltage consumer installations against overvoltages with a follow current extinguishing capacity of 100 kAeff, even in the event of direct lightning strikes.

Details

 

DEHNguard modular

Multi-pole, modular surge arrester with functional arrester design. For protecting low-voltage consumer installations against surges.

Details

 

BLITZDUCTORconnect – Modular

Combined lightning and surge arrester in modular design with integrated optical status display / Push-in connection technology and signal isolation / With vibration-proof secR module interlock / Intrinsically safe version for potentially explosive atmospheres

Details

929161 

DEHNpatch Class EA

Universal, space-saving combined arrester with RJ45 connection system and status display. For the protection of Ethernet applications. With powerful gas discharge arrester and protective diodes, fully shielded adapter design, optional earth connection.

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910710 

DEHNrecord condition monitoring unit

DIN-rail-mounted device set with integrated visual transmitter/receiver and reverse unit for condition monitoring of BLITZDUCTORconnect and DEHNpatch arresters. Indication via LED group display combined with remote signalling.

Add  Details

 

Air-termination rod

Self-supporting air-termination rod with hinged three or four-legged stand for protecting larger roof-mounted structures, adjustable to the roof slope up to max. 10°.

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540250 

Earth clamp, stainless steel

UNI earth clamp for integrating the mounting systems of PV systems in functional equipotential bonding/functional earthing and lightning equipotential bonding.

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472207 

Equipotential bonding bar, Cu

For industrial applications, with six connections for functional equipotential bonding and lightning equipotential bonding. With UP insulator and thread, UV-stabilised, halogen-free. Suitable for use in hazardous areas.

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Safely standard-compliant

These standards provide specifications and guidelines for the lightning and surge protection of photovoltaic systems:  

  • IEC62305 for lightning protection 
  • IECTR63227:2020 contains specific protective measures that must be taken into account when installing lightning and surge protection systems 
  • IEC 60364-4-44 Section 443, IEC 60364-5-53 Section 534 and IEC 60364-7-712 deal with the installation of surge protection measures – even if there is no external lightning protection system. 

Downloads

Brochure DS109 DEHN protects photovoltaik systems .pdf
White paper WPX029 Lightning and surge protection for rooftop photovoltaic systems .pdf

Video course:
Risk analysis for rooftop PV systems

Let the DEHNacademy training video show you how to carry out a risk analysis in accordance with 62305-2. Our experts address the various factors and requirements that need to be taken into account when analysing the risk of rooftop photovoltaic systems. 

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Do you have questions about the protection of PV systems on buildings?

We are happy to answer any questions you may have on the topic of photovoltaic systems. 
You can reach your contact person at [email protected].